Here's the best setup I could come up with, using unit slices:
Achieving a length of
$s = 2.137580020435572137..$
Here, the highlighted slice is shifted by $b \approx 0.01626$ in both directions, and the rest of the pieces fit.
This value of $b$ is optimal for this configuration, and the resulting side length turns out to be algebraic :
Let $p_{\pm} = 284+49\sqrt2 + 13\sqrt[3]{164662-2705\sqrt{2} \pm 225 \sqrt{3 \left(62135-39834 \sqrt{2}\right)}}$.
Then $${s=\hspace{3px}} \frac{1}{390} \left(474+153 \sqrt{2}+\sqrt{6 (p_{-}+p_{+})}+\sqrt{6 \left(1704+294 \sqrt{2}-p_{-}-p_{+} -8700 \sqrt{\frac{3}{p_{-}+p_{+}}}+9000 \sqrt{\frac{6}{p_{-}+p_{+}}}\right)}\right)$$ and $$b = s - \frac{3 \sqrt{2}}{2}$$